Paper vs plastic mailers: what actually changes when you switch
Swapping plastic mailers for paper is one of the simplest sustainability moves a brand can make — but it only works if the new mailer still protects the product.
Read more →Packaging manufacturer, based in India
Packaging built to protect what's inside, and mindful of what's outside.
Avaris designs and manufactures protective packaging, cushioning, mailers and cold-chain solutions for brands that care how their products arrive — and what happens to the packaging afterward.
Custom sizing & branding100% sustainable paper productsSample & bulk order runsServing global markets
What we make
Products across categories, built around how goods move — from the warehouse floor to a customer's doorstep.
BESTSELLER
EXPANDABLE
ZERO-WASTE WRAP
SNUG FIT
LIGHTWEIGHT PICK
EXPANDABLE
COLD-CHAIN
EVERYDAY ESSENTIAL
REGULAR PAPER MAILER
CUSTOM BRANDING
Honeycomb Mailers
MAILERS & EXPANDABLE BAGS
Six-layer honeycomb padded mailer, built to absorb the bumps of a normal transit journey. The honeycomb structure cushions on impact the way plastic bubble wrap does, without the plastic — making it a straightforward swap for brands moving away from poly mailers.
Honeycomb Mailer+
MAILERS & EXPANDABLE BAGS
Honeycomb Mailers with a bottom gusset — same cushioning, room for thicker or multi-item orders. The gusseted version of our Honeycomb Mailer — same six-layer honeycomb cushioning, with a bottom gusset that adds depth for bulkier orders without moving up a size.
Honeycomb Paper Rolls
WRAPPING & CUSHIONING
A honeycomb paper roll that unrolls around the product, shaped to whatever's inside. It unrolls around the product instead of the product being packed into it — shaped to whatever it's wrapping, from bottles to irregular items, with the same cushioning as our padded mailers.
HexSleeves
WRAPPING & CUSHIONING
Expandable honeycomb sleeve that conforms around bottles, jars and similar shapes.
Cloud Mailers
MAILERS & EXPANDABLE BAGS
Our paper bubble mailers — a paper-based stand-in for plastic bubble mailers, built for lightweight items. A paper-based stand-in for plastic bubble mailers, built for lightweight items that need a soft cushioned layer rather than rigid protection.
CloudMailer+
MAILERS & EXPANDABLE BAGS
The gusseted paper bubble mailer — same lightweight cushioning, with room to spare. The gusseted version of Cloud Mailers — same lightweight paper-bubble cushioning, with a bottom gusset for bulkier orders that still don't need rigid protection.
ChillCell Pads
CHILLED PADS
Better insulation by design — a double-honeycomb layer inside holds temperature for cold-chain and perishable shipments. Built with a double-honeycomb layer inside for better insulation than a standard single-layer pad — holds temperature for pharma, produce and perishable shipments.
Fluted Mailers
PRODUCT PROTECTION
Corrugated paper mailer built for items that can't afford to bend or crush in transit. The fluted layer inside adds rigidity that a flat kraft mailer doesn't have — built for items that need to stay flat and uncrushed from dispatch to doorstep.
KraftMailer
MAILERS & EXPANDABLE BAGS
A straightforward kraft paper mailer for documents, apparel and everyday shipments — flat profile, no gusset. The simplest, most cost-effective format in the range — flat profile, no gusset, no extra cushioning layer — for shipments that don't need padding.
SOS Bags
PRODUCT PROTECTION
Square-bottom paper bag with twisted or flat handle options, sized to order. Built for retail handover, gifting and branded unboxing moments rather than transit shipping — a square-bottom bag that stands on its own.
Don't see your format?
We develop custom packaging around your product's dimensions, fragility and shipping route.
Talk to us
About Avaris
Avaris Packaging Solutions manufactures protective and sustainable packaging for brands that ship physical products — from D2C parcels to cold-chain deliveries. We work across product protection, cushioning, mailers and insulated formats, built to order around your product and volumes.
Our approach stays close to the tagline on our own logo: protect the product, preserve what's inside it, and sustain the materials it travels in.
Get in touch01 — Protect
Fewer damaged shipments
Packaging specified to the product, not off a generic template — sized and cushioned to cut damage in transit and reduce returns.
02 — Preserve
Freshness & temperature, held
Insulated and cold-chain formats keep perishables, pharmaceuticals and meal-kits within range from dispatch to doorstep.
03 — Sustain
Materials with a second life
Recyclable and mono-material options, right-sized to cut void-fill and excess material without cutting protection.
Industries we serve
The same core materials, specified differently depending on what's shipping.
E-commerce & Retail
Cold-Chain Solutions
Pharma & Nutraceutical Supplements
Fashion & Apparel
Cosmetics & Beauty
Electronics & Print Media
Gifts & Stationery
Home Décor
Subscription Boxes
Logistics & Fulfilment
Custom features
Manufacturing options available across our product range — mix and match to the shipment.
Single adhesive strip
Double adhesive strip
Perforated tear-line
Bottom gusset
How a project comes together
From first sample to repeat production, on a timeline that fits your launch or your peak season.
01
Consult
Share your product, volumes and shipping conditions — we recommend a format and material to fit.
02
Design & sample
We produce a sample run for sign-off, adjusting sizing, print and cushioning before committing to tooling.
03
Produce
Approved specs move into production, with consistent QC across the run.
04
Deliver
Dispatch on a schedule that matches your inventory needs — one-off or recurring orders.
If you're a brand
Packaging that looks like it's yours
Custom-branded, sustainable packaging tailored to your product line — built to upgrade the unboxing moment, not just survive the trip.
Partner with usIf you're a distributor
Reliable supply, at scale
Wholesale pricing, dedicated account support, and a supply chain built for large, recurring orders.
Become a distributorStart a conversation
Tell us about your product and volumes, and we'll recommend a packaging format and send samples.
+91 99024 47876 (call / WhatsApp)
131/5 A, Dasarapalli, Echangur Panchayat, New Zeemangalam to Sarjapur Road, 635109, Tamil Nadu
- 1Send your product and volume details
- 2We recommend a format and quote
- 3You get samples before committing
Visit us
Avaris Packaging — factory
131/5 A, Dasarapalli, Echangur Panchayat, New Zeemangalam to Sarjapur Road, 635109, Tamil Nadu
Get directions
Sustainability, built into the spec
Sustainability isn't a separate line item — it's a question we ask at the material and sizing stage, before anything goes into production.
100% sustainable paper products
Every material we specify is paper-based and designed to move through standard recycling streams.
Right-sized, not oversized
Packaging sized to the product cuts void-fill, dimensional shipping weight and material use together.
Built for reuse where possible
Formats like our mailers and cushioning are designed to hold up for a second trip, not just one.
FSC® certified
Our paper-based materials are sourced from FSC-certified suppliers, so the chain of custody holds up.
From the blog
Notes on materials, formats and making the switch to sustainable packaging.
How honeycomb paper replaces bubble wrap
Honeycomb paper looks like a flat sheet until you pull it — then it opens into a 3D cell structure that grips and cushions whatever is wrapped in it.
Read more →Keeping perishables cold without plastic
Food, pharma and meal-kit shipments need to stay within a temperature range from dispatch to doorstep. Paper-based options now do much of the job foam used to.
Read more →